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Cable, Wire & Voltage Drop Tools

Voltage Drop Calculator

Estimate voltage drop by current, conductor length, material, cross-section, and phase system.

Voltage drop equation

You can estimate cable voltage drop from load current, route length, conductor material, and conductor cross-section.

DC or single-phase
Vd = 2IρL Sn
Three-phase
Vd = 3IρL Sn
Voltage drop percentage
Vd% = Vd Vn × 100

where:

Vd
Voltage drop, measured in volts[V]
Vd%
Voltage drop as a percentage of nominal voltage[%]
I
Load current, measured in amperes[A]
ρ
Conductor resistivity reference, measured in ohm square millimeters per meter[ohm mm²/m]
L
One-way cable length, measured in meters[m]
S
Conductor cross-sectional area, measured in square millimeters[mm²]
n
Number of parallel conductors per polarity or phase
Vn
Nominal system voltage, measured in volts[V]

The result excludes reactance, harmonics, operating temperature, and installation correction factors, so long feeder runs need a standards-based cable check.

How to calculate voltage drop

Start with the load current, nominal system voltage, one-way cable length, conductor material, and conductor cross-sectional area. The calculator converts the selected units, applies the appropriate single-phase or three-phase path factor, and divides the result by nominal voltage to find the percentage drop.

  1. Select DC, single-phase AC, or three-phase AC.
  2. Enter load current and nominal system voltage.
  3. Enter the physical one-way cable length.
  4. Select copper or aluminum and enter the conductor size.
  5. Add the number of parallel conductors per polarity or phase.

Voltage drop calculation example

Consider a balanced three-phase 400 V circuit carrying 32 A through a 50 m copper cable with a 10 mm² conductor and one conductor per phase. Using the simplified resistive equation:

Vd = √3 × 32 × 0.0175 × 50 / 10 = 4.85 V

Vd% = 4.85 / 400 × 100 = 1.21%

Input or resultValue
SystemThree-phase AC
Load current32 A
One-way length50 m
Copper conductor10 mm²
Voltage drop4.85 V
Voltage drop percentage1.21%

Single-phase vs. three-phase voltage drop

DC and single-phase calculations use twice the one-way length because current travels to the load and returns through another conductor. A balanced three-phase calculation uses the √3 factor and the one-way phase-conductor length.

CircuitSimplified formulaLength entered
DC / single-phaseVd = 2 × I × ρ × L / (S × n)One-way length
Balanced three-phaseVd = √3 × I × ρ × L / (S × n)One-way length

What is an acceptable voltage drop?

There is no single percentage that applies to every country, circuit, or load. The allowable voltage drop must come from the locally adopted wiring rules, project specification, and equipment voltage tolerance. This tool marks results above 3% for review and above 5% as a warning, but those thresholds are design references rather than a declaration of code compliance.

Motors, electronic controls, low-voltage DC equipment, EV charging circuits, and long feeders may need tighter limits. Always check the voltage required at the equipment terminals under normal operating load.

How to reduce voltage drop

Voltage drop can be reduced by changing the conductor, route, current, or system design.

  • Increase conductor cross-sectional area.
  • Shorten the cable route where practical.
  • Use parallel conductors when the installation and code permit.
  • Reduce circuit current or distribute the load across additional feeders.
  • Use a higher distribution voltage where the equipment and system design allow it.
  • Check terminals and joints for unwanted resistance.

Voltage drop and cable size

Voltage drop is only one cable-selection check. A conductor must also pass ampacity, installation derating, terminal-temperature, short-circuit withstand, and protective-device coordination requirements. Continue with the related sizing tools before finalizing a conductor.

Assumptions

  • Approximate conductor resistivity at normal temperature
  • Reactance and installation temperature effects are not included
  • One-way length is used

Important Warnings

  • Use project voltage-drop limits and local electrical code for final design.
  • Long runs, high temperature, and grouped cables need additional derating.

FAQ

Why does the tool ask for one-way length?

The formula adds the return path internally for DC and single-phase circuits. Enter the physical one-way cable run.

Does this replace a full cable sizing calculation?

No. It checks voltage drop only. You still need ampacity, protection coordination, installation method, and fault-current checks.