Conductor size, ampacity, voltage drop, and fault withstand

Cable, Wire & Voltage Drop Tools

Engineering calculators for cable sizing, AC and DC voltage drop, derating, AWG conversion, PE conductors, and thermal withstand.

8 calculators
Conductor size, ampacity, voltage drop, and fault withstand

Voltage Drop Calculator

Estimate voltage drop by current, conductor length, material, cross-section, and phase system.

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Conductor size, ampacity, voltage drop, and fault withstand

Cable Size Calculator

Find a reference conductor size from load current, sizing factor, conductor material, and installation severity.

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Conductor size, ampacity, voltage drop, and fault withstand

DC Voltage Drop Calculator

Check DC voltage drop for 12 V, 24 V, 48 V, control, LED, battery, and PV accessory circuits using AWG conductor resistance.

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Conductor size, ampacity, voltage drop, and fault withstand

mm² to AWG & AWG to mm² Converter

Convert conductor cross-sectional area between metric mm² and American Wire Gauge, with nearest and not-smaller standard-size references.

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Engineering overview

Check conductor performance from load to fault duty

Cable and wire selection must satisfy current-carrying capacity, voltage drop, installation derating, terminal limits, and short-circuit thermal withstand. Conductor material and cross-sectional area alone do not complete the selection.

These tools separate conductor electrical performance from the physical routing and termination questions covered under Cable Management & Installation.

How to use this category

Ampacity, voltage drop, and fault duty are separate checks

A conductor can pass ampacity but fail voltage drop on a long run, or pass normal operation but fail the adiabatic short-circuit check. Each condition should be calculated on the same load, route, material, and protection basis.

AWG and mm² are different nominal systems. A nearest conversion is useful for comparison, but final selection should use an available standard size that is not smaller than the required electrical area.

Applications

Where these calculators fit

01

Feeder and branch circuits

Estimate conductor size from load, phase, installation method, and allowable voltage drop.

02

DC and low-voltage systems

Control voltage loss in battery, PV accessory, LED, control, and automotive-style circuits.

03

Fault withstand

Compare conductor area with fault current and protective-device clearing time.

FAQ
Is cable size determined by current only?

No. Ampacity is only one requirement. Voltage drop, fault withstand, installation method, ambient temperature, grouping, terminals, and mechanical minimums can require a larger conductor.

Can cable outside diameter be converted to mm²?

No. Outside diameter includes insulation, fillers, screens, armor, and sheath. Conductor cross-sectional area must come from the cable construction or datasheet.

Should I choose the nearest AWG equivalent?

Use nearest AWG for reference. For capacity selection, use a standard conductor whose verified area and ampacity meet or exceed the requirement.

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