Motors, Contactors & Drives

Contactor Selection Calculator (AC-1 / AC-3)

Estimate a contactor current class from load type, power, voltage, utilization category, and operating frequency.

Contactor load-current equation

Three-phase motor input current is calculated before applying a duty margin and utilization category.

I = Pout / (√3 × VLL × pf × η)
Iselection = I × Fduty

where:

I
Estimated load current[A]
Pout
Motor output power[W]
η
Motor efficiency
Fduty
Preliminary operating-duty margin

Final AC-1 or AC-3 selection uses the exact manufacturer voltage and kW table.

How to use the Contactor Selection Calculator (AC-1 / AC-3)

Estimate a contactor current class from load type, power, voltage, utilization category, and operating frequency. Start by choosing the operating mode, then enter values from nameplates, measurements, or project documents in the units shown. The result updates immediately and keeps intermediate quantities visible for review.

  1. Confirm the system and calculation mode.
  2. Enter measured or manufacturer-rated values.
  3. Review the primary result and intermediate metrics.
  4. Continue with the related protection or equipment-selection checks.

Calculation method and validation

The equations and symbol definitions above show the complete calculation basis. Inputs are checked before calculation so zero, negative, incompatible, or physically impossible combinations are flagged instead of silently producing a misleading result.

How to interpret the result

Use the main result as a starting value and read every supporting metric. Three-phase load AC-3 applies to normal starting and switching off a running squirrel-cage motor A passing or recommended result means the entered mathematical conditions are satisfied; it does not certify the complete installation or a particular product combination.

  • Three-phase load
  • AC-3 applies to normal starting and switching off a running squirrel-cage motor

Selection limits and next checks

Preliminary engineering estimate only. Verify the final design against the current applicable standard, local rules, manufacturer data, and project conditions. Frequent inching, plugging, reversing, capacitor, transformer, or lighting duty needs the matching utilization category and manufacturer tables. Compare the output with the current applicable standard, local rules, exact VIOX product datasheet, environmental conditions, protection coordination, and the engineer's project requirements before procurement or installation.

Assumptions

  • Three-phase load
  • AC-3 applies to normal starting and switching off a running squirrel-cage motor

Important Warnings

  • Preliminary engineering estimate only. Verify the final design against the current applicable standard, local rules, manufacturer data, and project conditions.
  • Frequent inching, plugging, reversing, capacitor, transformer, or lighting duty needs the matching utilization category and manufacturer tables.

FAQ

Can this contactor selection replace a final design?

No. It is a transparent preliminary calculation. Final equipment selection requires the applicable rules, exact product data, and qualified review.