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Motors, Contactors & Drives

Motor Current Calculator

Estimate motor full-load current and a starting overload relay setting range from motor power, voltage, efficiency, and power factor.

Motor current equation

This calculator estimates three-phase motor full-load current from output power, voltage, efficiency, and power factor.

Horsepower conversion
Pout = hp×0.746
Three-phase motor current
IFLC = Pout×1000 3VPFη
Overload reference
IOL = IFLCFol

where:

Pout
Motor output power[kW]
hp
Motor horsepower
IFLC
Estimated motor full-load current[A]
V
Line-to-line voltage[V]
PF
Motor power factor
η
Motor efficiency as a decimal
IOL
Overload relay current reference[A]
Fol
Selected overload reference factor

Nameplate full-load current should override calculated current for final overload relay, contactor, and motor protection settings.

How to calculate motor full-load current

The calculator estimates three-phase motor current from shaft output power, line voltage, power factor, and efficiency. Horsepower is first converted to kilowatts, then electrical input current is calculated using the balanced three-phase relationship.

  1. Enter motor output in kW or horsepower.
  2. Enter line-to-line voltage.
  3. Enter expected full-load power factor and efficiency.
  4. Calculate estimated full-load current.
  5. Use the motor nameplate and starter coordination data for final protection settings.

Motor current calculation example

A 7.5 kW three-phase motor at 400 V, 0.86 power factor, and 90% efficiency has an estimated full-load current of 14.0 A. A 115% overload reference corresponds to about 16.1 A, but the final relay setting must follow the motor nameplate and applicable protection rules.

IFL = 7,500 / (√3 × 400 × 0.86 × 0.90) = 14.0 A

Ioverload,ref = 14.0 × 1.15 = 16.1 A

Input or resultValue
Motor output7.5 kW
Line voltage400 V
Power factor / efficiency0.86 / 90%
Estimated full-load current14.0 A
115% overload reference16.1 A

Motor kW vs. horsepower

Motor kW and horsepower normally describe mechanical output, not electrical input. The calculator uses 1 hp = 0.746 kW before dividing by efficiency and power factor to estimate supply current.

Motor current vs. starting current

Full-load current is not the same as starting current. Direct-on-line, star-delta, soft-starter, and variable-frequency-drive starting methods produce different current and torque behavior. Breaker, contactor, overload relay, and cable selection must account for the actual starting method and duty.

Selection itemMain information required
ContactorUtilization category, operational current, voltage, and duty
Overload relayMotor nameplate current, service factor, class, and start time
Breaker or fuseStarting current, short-circuit coordination, and breaking capacity
CableNameplate current, installation derating, starting voltage drop, and fault withstand

Use nameplate data for final motor protection

Manufacturer nameplate current and starter coordination tables take priority over a formula estimate. Confirm phase, frequency, duty, efficiency class, ambient conditions, starting method, and required Type 1 or Type 2 coordination where applicable.

Assumptions

  • Three-phase motor
  • Nameplate data is not available
  • Overload setting is a starting reference only

Important Warnings

  • Motor protection settings must follow the motor nameplate, starter type, duty, and applicable standard.
  • Starting current, utilization category, and coordination are not selected here.

FAQ

Can this select a contactor size?

It provides a current estimate. Contactor selection also needs utilization category, voltage, duty, and coordination requirements.

Should overload relay setting equal breaker size?

No. Overload protection and short-circuit protection have different jobs and are selected differently.